Product Range

Vacuum Circuit Breakers (Indoor)

A compact, light weight construction, optimized to give minimum weight to KA ratio.

A unique 'U' shaped insulation barrier housing the Vacuum interrupters, (except for VK 10 Q 40) imparting maximum mechanical strength against electrodynamic forces and provides most effective phase to phase and phase to earth segregation.

A simple motor charged spring operating mechanism noted for its high performance reliability.

A versatile mechanism capable of operating Vacuum Interrupters of any type. Hence, dependence on single source of Vacuum Interrupters eliminated.

Trip free mechanism suitable for repeated auto re closing duty.

Spring charging time of less than 10 seconds. Totally enclosed construction for spring charging motor.

Built-in manual charging handle with every circuit breaker for effortless manual spring charging. Superior mechanical endurance limit.

Inside the Cubicle

  • Fully segregated circuit breaker compartment ensures that no arc product or foreign body can travel from or to cable and bus bar compartment.
  • A screw type racking arrangement for easy insertion and withdrawal of the Circuit Breaker renders perfect contact pressure, independent of operator's force.
  • A positive interlock to ensure the circuit breaker insertion to or withdrawal from SERVICE position only when it is OPEN.

Busbars

  • Bus bars and jumpers are covered with special heat shrink sleeves which provide effective insulation between phases or phase to earth, even if bridged by vermin or any other conducting body.
  • Flexible insulating shrouds cover the bus bar to jumper joints and jumper to stationery contact joints
  • Eproxy molded stationary disconnect contacts prvide effective segregation between phases and phase to earth.

A separate segregated compartment for voltage transformers. Voltage transformer connections through epoxy molded contacts.

  • Withdraw able voltage transformer truck arrangement.
  • Automatic safety shutters cover the live parts when voltage transformer is withdrawn outside the crucible.
  • Adequate space for entry and termination of two sets of 3-core or 6 nos. (2 per phase of single core) cable connections.
  • Additional sets of cables or current transformers can be housed within modular rear extension.
Interrupting Current (Voltage) 25 (KA) 31.5 (KA) 40 (KA)
7.2 KV
12 KV
24 KV    
36 KV    

Draw out Unit

Rated Current / Voltage 630 (A) 1250 (A) 2000 (A) 2500 / 3150 (A)
Upto 12 KV

Vacuum Circuit Breakers - (Outdoor)

Interrupting Current (Voltage) 25 (KA)
12 KV (630/1250 A)
36 KV (1250/1600 A)

Vacuum Contactor-(Indoor) (Product features)

  • A compact , light weight construction, optimized to give minimum weight.
  • Excellent Choice for switching motors transformers and Capacitors.
  • Available In two versions  Electrical and Mechanicals.
  • Exceptionally High mechanical and electrical life( In million operations)
  • Low Chopping Current ( maximum 1.5 Amp and Avg 0.9 Amp)
  • Suitable for High Switching frequency ( around 300 operations per hour)
  • Cheaper / cost saving device for motor , transformer and capacitor switching.
  • Suitable for 3.3kv / 6.6kV  400 Amp.
Current (Voltage) 3.6 (KV) 7.2 (KV) 12 (KV)
Rated Current – Amp 400 400 400
Interrupting Capacity-KA 8.0 8.0 8.0

Retrofit (Indoor MOCB Panel) (Product features)

Fig1 : 'Jyoti' MOCB Truck Fig2 : 'Jyoti' Cassette type VCB Draw-out unit
 
Without PT With PT
 

Retrofitting Medium Voltage Old MOCB Switchgear with VCB

  • Jyoti MOCB Panel
  • Other make MOCB Panel
Fig 3 : Rear View of 'Jyoti' One-to-One VCB Fig 4 : Front View of 'Jyoti' One-to-One VCB

Jyoti Ltd. has successfully carried out 'Retrofitting' of nearly 1000 MOCBs with VCBs in last decade at number of installations.

  • Upgrading Technology
  • Mocbs Vis-A-Vis Vcbs - Advantages
  • One-To-One Replacement
  • Casette-Type Draw-Out Unit

Jyoti MOCB Panels

Other Make MOCB Panels

(Jyoti can undertake Retrofit of VCB's in MOCB panels of other make. Jyoti has successfully retrofitted VCBs in 11KV BHEL MOCB panels for 630, 1250 and 2500 Amp.)

  Existing Panel Existing MOCB Recommended VCB
Sr.No Type of MOCB Panel Type of MOCB Current Rating A Fault Level KA Type of MOCB Current Rating in Amp Fault Level KA
1 11/6.6/3.KV 860/PA1 OZ2
OZ2
OZ2
630
1250
800
13.2
13.2
18.4
VK10J25 VK10M25 VK10M25 630
1250
1250
25
25
25
2 11/6.6/3.KV ZK4/PB2 OZ2 630
1250
18.4
18.4
VK10J25 VK10M25 630
1250
25
25
  -do- OD1 630
1250
1600
25
25
25
VK10J25 VK10M25 VK10P25 630
1250
2000
25
25
25
3 11/6.6/3.3KV PA3/PA3-1 OZ2 MT1 630
1250
800
13.2
18.4
18.4
VK10J25 VK10M25 VK10M25 630
1250
1250
25
25
25
4 11/6.6/3.3KV PB3/PB3-M MS1/MS2 MS3 1250
1250
1250
25
40
25
VK10M25 VK10M40 VK10M25 1250
1250
1250
25
40
25
5 11/6.6/3.3KV PA-3/M MT-1 MS-3 630/1250 1250/1600 25
40
VK10J25 VK10M25 VK10M40 VK10P40 630/1250 1250/2000 25
40

Jyoti Ring Main Unit

Jyoti Ltd has developed a SF6 gas insulated Ring Main Unit with a trade mark of "Jyoti Ring TM ". Jyoti Ring has developed with the technical collaboration from one of the UK based company. This product has not only developed successfully but also Type tested in one of the most reputed European Laboratory. The total International certification has done as per IEC 62271-100/200/103/102.

     

Design of the Jyoti Ring is a modular & any combination is possible as per customer's requirement. There are three basic modules

  • Load Break Switch (Type –L) – 15.5kV, 21kA, 630A
  • Vacuum Circuit Breaker (Type – V) - 15.5kV, 21kA, 630A
  • Direct Link (Type - D) - 15.5kV, 21kA, 630A

The Type tested ratings of the Jyoti Ring are as follow

Rated Voltage 15.5kV
Power Frequency Withstand voltage 38/45kV
Impulse Withstand Voltage 75/85kV
Rated Frequency 50Hz
Operating temperature range -5°C to +55°C
Rated continuous current 630A
Rated Short-time withstand Current 21kA rms, 3sec
Rated peak withstand current 52.5kA
Rated symmetrical interrupting current for VCB 21kA
Rated asymmetrical making current 52.5kA
Rated operating sequence of Circuit Breaker O-3min-CO-3min-CO
Rated cable charging interrupting current 25A
Mechanical operating sequence CB(C-O) M2 10000
Mechanical operating sequence LBS(C-O) M2 5000
Minimum operating Gas Pressure 0.3 bar G

The developed combinations are as follow

SINGLE WAY
Sr.No. Part No. Description Type
1 05.611.001.00 LINE SWITCH UNIT COMPLETE ASSEMBLY L
2 05.611.003.00 CIRCUIT REAKER UNIT COMPLETE ASSEMBLY V
3 05.611.004.00 LS UNIT COMPLETE ASSEMBLY WITH REMOTE OP L
4 05.611.006.00 CB COMPLETE ASSEMBLY WITH REMOTE OP V
2 WAY WITH LINK
1 05.641.001.00 DIRECT LINK CIRCUIT BREAKER UNIT ASSEMBLY-RH EXT. DV
2 05.641.002.00 DIRECT LINK CIRCUIT BREAKER UNIT ASSEMBLY REMOTE OP. DV
3 05.641.003.00 DIRECT LINK 3 IN 1 - DVV ASSEMBLY DVV
3 WAY RMU
1 05.601.002.00 CB COMPLETE 3 IN 1 - LLVE ASSEMBLY LLVE
2 05.601.004.00 CB COMPLETE 3 IN 1 - LLV ASSEMBLY LLV
3 05.601.006.00 CB COMPLETE ASSLY WITH REMOTE OP-LLVE LLVE
4 05.601.008.00 CB COMPLETE ASSLY WITH REMOTE OP-LLV LLV
5 05.601.002.01 LBS COMPLETE 3 IN 1 - LLLE ASSEMBLY LLLE
6 05.601.004.01 LBS COMPLETE 3 IN 1 - LLL ASSEMBLY LLL
7 05.601.006.01 LBS COMPLETE ASSLY WITH REMOTE OP-LLLE LLLE
8 05.601.008.01 LBS COMPLETE ASSLY WITH REMOTE OP-LLL LLL
9 05.601.002.02 CB COMPLETE 3 IN 1 - LVVE ASSEMBLY LVVE
10 05.601.004.02 CB COMPLETE 3 IN 1 - LVV ASSEMBLY LVV
11 05.601.006.02 CB COMPLETE ASSLY WITH REMOTE OP-LVVE LVVE
12 05.601.008.02 CB COMPLETE ASSLY WITH REMOTE OP-LVV LVV
13 05.601.002.03 CB COMPLETE 3 IN 1 - VVVE ASSEMBLY VVVE
14 05.601.004.03 CB COMPLETE 3 IN 1 - VVV ASSEMBLY VVV
15 05.601.006.03 CB COMPLETE ASSLY WITH REMOTE OP-VVVE VVVE
16 05.601.008.03 CB COMPLETE ASSLY WITH REMOTE OP-VVV VVV
4 WAY RMU
1 05.631.001.00 CB COMPLETE 4 IN 1 - VLLVE ASSEMBLY VLLVE
2 05.631.002.00 CB COMPLETE 4 IN 1 - VLLV ASSEMBLY VLLV
3 05.631.003.00 CB COMPLETE ASSLY WITH REMOTE OP-VLLVE VLLVE
4 05.631.004.00 CB COMPLETE ASSLY WITH REMOTE OP-LLV VLLV
5 05.631.001.01 CB COMPLETE 4 IN 1 - LVVVE ASSEMBLY LVVVE
6 05.631.002.01 CB COMPLETE 4 IN 1 - LVVV ASSEMBLY LVVV
7 05.631.003.01 CB COMPLETE ASSLY WITH REMOTE OP-LVVVE LVVVE
8 05.631.004.01 CB COMPLETE ASSLY WITH REMOTE OP-LVVV LVVV
9 05.631.001.02 CB COMPLETE 4 IN 1 - LLLVE ASSEMBLY LLLVE
10 05.631.002.02 CB COMPLETE 4 IN 1 - LLLV ASSEMBLY LLLV
11 05.631.003.02 CB COMPLETE ASSLY WITH REMOTE OP-LLLVE LLLVE
12 05.631.004.02 CB COMPLETE ASSLY WITH REMOTE OP-LLLV LLLV
13 05.631.001.03 CB COMPLETE 4 IN 1 - LLLLE ASSEMBLY LLLLE
14 05.631.002.03 CB COMPLETE 4 IN 1 - LLLL ASSEMBLY LLLL
15 05.631.003.03 CB COMPLETE ASSLY WITH REMOTE OP-LLLLE LLLLE
16 05.631.004.03 CB COMPLETE ASSLY WITH REMOTE OP-LLLL LLLL
17 05.631.001.04 CB COMPLETE 4 IN 1 - VVVVE ASSEMBLY VVVVE
18 05.631.002.04 CB COMPLETE 4 IN 1 - VVVV ASSEMBLY VVVV
19 05.631.003.04 CB COMPLETE ASSLY WITH REMOTE OP-VVVVE VVVVE
20 05.631.004.04 CB COMPLETE ASSLY WITH REMOTE OP-VVVV VVVV

Retrofit Solutions From Jyoti

In the 1950s to 1990 MOCBs were the mainstay of switching devices for medium power generation and distribution networks. Jyoti was first to introduce the concept of replacing old MOCBs with latest VCB technology thereby increasing the service life of the existing switchgear panels. Retrofit solutions for their MOCBs as well for other make MOCBs.

This year Jyoti has successfully designed, developed and commissioned retrofit solution for NGEF 12kV, 1250 Amp 25kA MOCB type EKU 5012 at a public sector refinery in western India. The retrofit solution has been completed one month ahead of schedule with successful commission and taking on load of 19 numbers vacuum breakers on 17th May 2010.

As of now Jyoti has more than 2000 retrofit breaker in service.

EKU 5012 Retrofit Exact Match VCB Inside Panel
Our Team Retrofit Vcbs Ready For Insertion In Panels